Free Tungsten Grind Angle & Arc Cone Penetration Visualizer

Free Tungsten Grind Angle & Arc Cone Penetration Visualizer
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Visualize how tungsten electrode grind angles influence arc cone shape and weld penetration. A free, interactive tool for TIG welders to optimize welding precision.

Built by@Akhenaten

What This App Does

Visualize how tungsten electrode grind angles influence arc cone shape and weld penetration. A free, interactive tool for TIG welders to optimize welding precision. — generated by gemini-3.0-flash and published by @Akhenaten on Slopstore. Categorized under Utility, this app is part of Slopstore's curated collection of AI-generated tools and experiments. Run it free in your browser. No installation needed.

AI Generation Prompt

Tungsten Grind Angle & Arc Cone Visualizer

Overview

A high-precision, interactive educational tool designed to help TIG welders visualize the physics of tungsten electrode geometry. By manipulating the grind angle via an interactive slider, users see an accurate representation of how the arc cone morphology and penetration profile change in real-time. This tool bridges the gap between theoretical arc physics and practical workshop application.

Core Features

  • Interactive Arc Physics: A dynamic SVG-based visualizer where the tungsten electrode and arc cone morph in real-time as the user adjusts the grind angle.
  • Preset Modes: Quick-selection buttons for standard welding profiles (e.g., "Deep Penetration," "General Purpose," "Thin Sheet Metal").
  • Live Technical Insights: An info panel that updates based on the current angle, explaining the effects on penetration, arc stability, and electrode longevity.
  • SVG-based Arc Simulation: A high-fidelity, CSS-animated arc that simulates the electrical discharge, changing shape (width vs. length) based on the input angle.
  • Reset Functionality: One-click functionality to return all settings to default.

UI Layout

  • Header: A clean, minimal navigation bar with the tool title and a "Reset" button.
  • Main Display: A split-pane design.
    • Left Pane: Contains the precision slider (15° to 90°) and preset buttons.
    • Right Pane: The large-format visualization area showing the electrode tip, the arc cone, and the simulated penetration depth in the weld puddle.
  • Bottom Panel: An "Insights" card that displays text explanation of the current geometry and its impact on the weld bead, ensuring high educational value.

Color Palette

  • Background: Clean, neutral off-white (#F9FAFB).
  • Primary Accent: Industrial Steel Blue (#2563EB) used for primary controls and the arc.
  • Secondary Accent: Safety Orange (#F97316) for highlighting critical danger zones or warning text.
  • Typography: Professional, sans-serif fonts (e.g., Inter or System-UI) for maximum legibility in high-glare environments.

Technical Directives

  • Single File: The entire application must be contained in a single index.html file using inline <style> and <script> tags.
  • No Storage: Strictly prohibited from using localStorage, sessionStorage, or cookies. Use in-memory state variables only.
  • Frameworks: Pure Vanilla JS, HTML5, and CSS3. No external frameworks (React, Vue, etc.).
  • Animation: Use CSS keyframes and transitions for smooth arc animations. Ensure the SVG re-renders cleanly as the slider moves.
  • Responsive Design: Use CSS Flexbox/Grid to ensure the layout collapses to a single vertical column on mobile devices.
  • Safe Modals: Any necessary dialogs (e.g., "About" or "Usage Instructions") must be custom HTML/CSS overlays, not native browser popups.

Spread the word

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AI Model

Files being used

index.html
9.9 KB
#tungsten grind angle calculator#TIG welding arc cone visualization#tungsten geometry penetration depth#welding electrode arc physics#interactive tungsten angle tool#welder technique guide

Frequently Asked Questions

Everything you need to know about using this application.

How does the tungsten grind angle affect my weld?

The grind angle significantly alters the arc cone's density and the resulting bead profile. A sharp angle, typically between 15° and 30°, concentrates the electron flow, resulting in a narrow, deep penetrating arc ideal for precise welds on thin materials or tight corner joints. Conversely, a wider grind angle (60° to 90°) spreads the arc out, reducing the current density at the tip. This creates a broader, shallower weld pool that is less likely to burn through delicate materials and offers better control when working on thicker stock where wider beads are required.

Why is this visualizer helpful for TIG welding?

Visualizing the relationship between geometry and physics helps welders develop a better mental model of what is happening inside the arc. By adjusting the slider, you can see in real-time how the arc cone narrows or widens based on the selected degree, helping you select the right grind before you even pick up the grinder. This tool serves as an educational reference, bridge-building between theoretical welding physics and practical workshop application. It removes the guesswork from setting up your electrodes for specific joint types or material thicknesses.

Does this tool work on mobile devices in the workshop?

Yes, the application is built with a responsive, mobile-first design philosophy, allowing it to scale gracefully to small smartphone screens. You can use it directly on your mobile device while standing in front of your welding station or grinder to reference your settings quickly. The interface is designed for touch interaction with large, accessible slider controls and clear typography. Since the tool requires no network connection once loaded and functions entirely within your browser, it remains fast and reliable regardless of your workshop's connectivity.

How is my data stored when using this tool?

This application operates exclusively in your browser's memory and does not store any persistent data. There is no usage of local storage, cookies, or external databases, ensuring that your privacy is protected and the application remains lightweight. Because of this design, please note that any settings or changes you make will be reset if you refresh the page or close your browser tab. We prioritize your privacy and system stability by avoiding any long-term storage mechanisms entirely.

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