Free Tungsten Grind Angle & Arc Cone Visualizer

Free Tungsten Grind Angle & Arc Cone Visualizer
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Visualize TIG welding tungsten grind angles and their impact on arc cone geometry and penetration depth. An interactive calculator for professional welders.

Built by@Akhenaten

What This App Does

Visualize TIG welding tungsten grind angles and their impact on arc cone geometry and penetration depth. An interactive calculator for professional welders. — generated by gemini-3.0-flash and published by @Akhenaten on Slopstore. Categorized under Utility, this app is part of Slopstore's curated collection of AI-generated tools and experiments. Run it free in your browser. No installation needed.

AI Generation Prompt

Technical Specification: Tungsten Grind Geometry Visualizer

Overview

A high-precision, client-side utility for professional welders to visualize how tungsten grind angles, electrode diameters, and amperage settings influence the shape of the TIG welding arc cone and the resulting penetration profile.

Core Features

  • Dynamic Arc Visualization: An interactive visual representation of the arc cone that updates in real-time as users adjust input parameters.
  • Geometry Controls: Sliders for 'Included Grind Angle' (15° to 120°), 'Electrode Diameter' (0.5mm to 4.8mm), and 'Amperage' settings.
  • Penetration Profiling: A visual estimation of the Heat Affected Zone (HAZ) and penetration depth based on the selected geometry.
  • Technical Guidance: Contextual tooltips explaining the relationship between tip sharpness and arc intensity.
  • Responsive SVG Rendering: Clean, vector-based graphics that maintain high fidelity across all screen sizes.

UI/UX Layout

  • Header: Simple, clean title and a brief instructional subtitle.
  • Primary Interface (Main):
    • Left Sidebar/Top Panel: Control inputs (sliders and dropdowns) organized by category (Geometry, Current, Material).
    • Center Panel (Visualizer): Large, clean area displaying the SVG drawing of the tungsten, arc cone, and work piece. The arc cone shape transforms dynamically as sliders are moved.
    • Right Sidebar/Bottom Panel: Data readout displaying calculated arc cone width, recommended amperage range, and basic theory explanations.

Visual Design & Aesthetics

  • Color Palette: A professional, light-mode-only scheme.
    • Background: #FFFFFF (White) to #F8FAFC (Subtle cool gray).
    • Accents: #0284C7 (Sky Blue) for active states and arcs; #334155 (Slate) for text.
    • Borders/Lines: #E2E8F0 (Light Gray).
  • Styling: Soft shadows (0 4px 6px -1px rgb(0 0 0 / 0.1)) for cards. Rounded corners (12px) on all containers. Clear, legible sans-serif typography (e.g., Inter or system UI stacks).
  • Transitions: All UI updates, including slider movements and arc shape changes, must use CSS transition: all 0.3s ease-out; for smooth micro-interactions.

Development Directives

  • Architecture: One single .html file. CSS and JS must be embedded within <style> and <script> tags, respectively.
  • Constraint Compliance:
    • NO LOCAL STORAGE: The tool must not save user preferences. If settings need to persist across UI changes, use memory variables only.
    • NO POPUPS: If the user performs an invalid action, show a styled <div> notification instead of alert().
    • SANDBOX: Use no dependencies that require external cookies. Ensure the iframe implementation is handled via standard HTML/JS.
    • LIGHT MODE ONLY: Do not implement a dark mode switch. The UI must remain clean and vibrant at all times.
  • Performance: Keep the JavaScript payload extremely lightweight to ensure instant load times in workshop environments where internet connectivity may be intermittent.

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Files being used

index.html
12.2 KB
#tungsten grind angle calculator#TIG arc cone visualizer#welding electrode geometry tool#arc penetration depth guide#TIG welding heat affected zone visualizer

Frequently Asked Questions

Everything you need to know about using this application.

How does the tungsten grind angle influence arc stability and penetration?

The grind angle significantly affects current density at the tip of the electrode. A sharper angle (lower included angle) produces a more focused, narrow arc cone, which typically results in deeper, narrower penetration into the weld pool. This is ideal for precision work on thinner materials. Conversely, a blunter angle (higher included angle) disperses the current, resulting in a broader, shallower arc cone. This wider distribution of heat is often preferred for thicker materials or when welding with higher amperages to prevent melting the tungsten tip too quickly.

Does this tool require registration or local data storage?

This application is entirely client-side and does not require registration, sign-ins, or the use of cookies, local storage, or databases. Your session data and configurations exist only in your current browser tab's volatile memory and are cleared when you refresh or close the page. By operating strictly within your browser's environment, this tool ensures total privacy and instant accessibility without the need for complex installations or external server communication. It is designed to be a lightweight, privacy-first utility for your workshop.

How does electrode diameter affect the arc cone visualization?

Electrode diameter is a primary factor in current-carrying capacity. As the diameter increases, the electrode can withstand higher amperages without degradation. In our visualizer, the diameter input scales the representation of the electrode base, which directly influences the limits of the arc cone width. Selecting the correct diameter for your amperage range is critical. Using too thin an electrode for high amperage causes the tungsten to overheat and ball up, ruining the arc focus. Our tool helps you understand the theoretical limits of your geometry based on industry-standard welding parameters.

Is this tool compatible with mobile devices for on-site use?

Yes, this utility is built with a responsive, mobile-first design that adapts to smartphone and tablet screens. Whether you are using a workstation computer or a mobile device in the field, the interface scales to maintain readability and functionality without requiring horizontal scrolling. The UI focuses on touch-friendly sliders and clear input fields to ensure you can adjust your welding parameters quickly. The visualization graphics are generated using lightweight SVG/Canvas elements, ensuring the application remains fluid and responsive on modern mobile browsers.

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